Renovating Flood Damaged Victorian Flooring at a Worcester Church

Earlier this year I was contacted by the church warden of St Clements Church in Worcester regarding the renovation of its Victorian floor tiles. The Church was built 200 years ago and is one of the oldest churches in the city. Unfortunately, being situated close to the West bank of the River Severn it is at risk of flooding and a recent flood had ruined a large section of carpeting which had to be removed. In fact, according to the local newspaper Worcester has been named as sixth worst place in the UK for flooding.

Flood Damaged Church Victorian Tiles Before Restoration Worcester

Every cloud has a silver lining, so they say and, in this case, once the carpet was removed it revealed a very impressive Victorian tiled floor. There were two sections of 24m2 & 10m2, and I visited the Church to survey the floor and assess its condition.

Victorian tiles are generally very robust, and I discovered that the carpet had helped to preserve them in good physical condition. I conducted a few cleaning tests and I could see there were two areas where there was quite a lot of wax, dirt and carpet adhesive that would need removing. I discussed with the warden the process and provided a detailed quote.

Flood Damaged Church Victorian Tiles Before Restoration Worcester

My quote was accepted, and a date agreed to commence the work when their diary was a little quieter as the area would be out of use for a few days.

Renovating a Victorian Tiled Church Floor

On the first day I decided my first task would be to tackle the years of wax build-up and glue around the Altar. To do this I sprayed the floor with a strong dilution of Tile Doctor Remove and Go which is a powerful coatings remover designed for use on Tile and Stone. The tiles were then covered in industrial cling film, this prevents the solution drying out and increases the active dwell time on the tiles so it can really get to work breaking down the wax and adhesive.

Working in sections I repeated the process across the whole floor and after an hour I removed the cling film and then scrubbed the floor with a rotary machine fitted with a 200-grit diamond pad. This really got deep into the tiles and after repeating the process several times the soiled cleaning solution containing the wax and glue was rinsed off the tiles and extracted with a wet vacuum.

I then used handheld burnishing blocks and a scraper on the stubborn and hard to reach places that couldn’t be accessed by the rotary machine. It was a large area that needed to be treated in this way, so the cleaning process took three days before I was satisfied with the result.

Sealing a Victorian Tiled Church Floor

I used a lot of water in the cleaning process, so I left the floor to dry out for a few days, returning the following week to apply a sealer to the tiles.

I sealed the Victorian tiles with Tile Doctor Seal and Go Extra which is which is breathable thereby allowing for moisture to rise through the tiles and evaporate. This is an important consideration for old tiled floors where a damp-proof membrane hasn’t been installed. Without this moisture can build up in the floor where it could eventually spread out to the walls resulting in rising damp. The tiles took five coats of sealer and each coat had to be left to dry before applying the next so naturally this took some time and had to be done in sections cordoned off from the parishioners. Once the sealer had been applied to the whole floor the transformation of the church floor was complete, the floor looked fantastic and much more in-keeping with the period look of the building.

Flood Damaged Church Victorian Tiles After Restoration Worcester

I received a glowing review from the Church which I have copied below. I also heard that a parishioner had seen the floor and had cried because the last time she had seen the floor was 50 years ago at her wedding, its moments like those that make my job very worthwhile!

Mark Conway was an absolute star. He worked so hard on our Church floor. It looks magnificent now and everyone has commented on how beautiful it looks. Mark was such a nice friendly and helpful person and went the extra mile. Thanks Mark. A brilliant job.

Flood Damaged Church Victorian Tiles After Restoration Worcester

 

Professional Restoration of a Victorian Tiled Church Floor in Worcestershire

Salt Damaged Quarry Tiles Replaced and Restored in Droitwich-Spa Kitchen

I was contacted to inspect a quarry tiled floor in the kitchen of a property in Droitwich Spa which was in need of repair and also in need of a clean and seal. Having spoken to the customer previously, I was aware there were several damaged tiles that would need replacing so before visiting the property to survey the floor I sourced potential replacements from several manufacturers so I could find one that would be a good match to the originals.

Once that was done, I went over with the samples to inspect the floor and whilst I was there marked all the damaged tiles that would need lifting and replacing. The house was quite old and many of the tiles had been badly affected by salt damage at some point in the past. Given the age of the property it could have been from efflorescence or it is possible it was flood damage as the property was about 700m from the River Salwarpe which has a history of overflowing. In fact, Droitwich Spa is known for its salt deposits and became a Spa town when the salt industry started to dwindle towards the end of the 19th century.

I worked out a quote to repair the floor, then clean and seal it which was accepted, and the work scheduled.

Cleaning and Repairing a Quarry Tiled Kitchen Floor

The first job was to remove the damaged tiles from the floor using various tools to prise the tiles away from the substrate. I then used a self-leveller to level the screed. All the new tiles would need cutting so I used a Bridge Saw with a diamond blade and proceeded to cut all the tiles to shape. The replacement tiles were then fixed in place using flexible adhesive and left to dry and then grouted.

Quarry Tiled Kitchen Floor During Tile Replacement Droitwich Spa Quarry Tiled Kitchen Floor After Tile Replacement Droitwich Spa

The following day I moved onto cleaning the tiles. Tile Doctor Remove and Go was used to tackle any previous sealers. leaving the product to dwell for the required time and then working it into the floor with a rotary scrubbing machine. I then used Tile Doctor Acid Gel to remove old grout smears and combat any efflorescence the floor was encountering, before vacuuming the remaining slurry with a wet vacuum. Once I was happy the floor was as clean as it could be, I left the tiles to dry overnight so they could be sealed the following day.

Quarry Tiled Kitchen Floor During Cleaning Droitwich Spa Quarry Tiled Kitchen Floor After Repair and Cleaning Droitwich Spa

Sealing a Quarry Tiled Kitchen Floor

I returned the next day and began by using a moisture meter to ensure the floor was dry. All was well so I proceeded to seal the floor using Tile Doctor Seal and Go Extra, a semi-gloss breathable sealer that will allow moisture to rise through the tile unimpeded which was important considering its history. The floor required five coats of sealer to completely seal the floor and the customer was very pleased with the result as indicated in the feedback below:

“We are very happy with the work that Mark carried out for us. Mark was very professional and always responded quickly to any enquiries that we had. We have recommended Mark to our friends and family. Thank you. Lydia B, Droitwich Spa”

Quarry Tiled Kitchen Floor After Sealing Droitwich Spa

 

Professional Restoration of a Quarry Tiled Kitchen in Worcestershire