We received an enquiry requesting we take a look extending a Quarry Tiled hallway floor at a property in Blakedown which is a small village in the Wyre Forest District of North Worcestershire. The house had an extension to the front of the property added previously which increased the size of the hallway however this had not been tiled to match the existing, simply backfilled with screed.
The owner had decided to have the extension floor tiled to match the existing Quarry tiled floor which would also need renovating due to it being covered in part with a variety of paint, glue and screed. Whilst most of our work is repairs and cleaning my background in tiling means I’m also able to lay new tiled floor so this job was a perfect match for my skills.
I arranged a site visit to view the floor as it is difficult to tell from the photos the work that would be needed. The floor would require extensive restoration and then extending into the extension so after visiting the property and assessing what was required, I wrote out a detailed quote and the quote was accepted. We booked a date in to complete the works which would be carried out over a few days.
Cleaning and Extending a Quarry Tiled Hallway Floor
The first job was to break up the existing screed that the builder had laid in the extension. It was a lot of work, so I enlisted the help of Mick Gayton the Warwickshire Tile Doctor. Together we broke up the screed, removed the rubble and then used Bal self-levelling compound to prepare the surface for tiling.
The customer had decided to go with a slightly different shade of tile for the extension as the original front door step had been left in the existing floor and would create an interesting feature between new and original. It turns out that the step penetrated deep into the substrate and could not be removed.
I waited for the new surface to dry before laying out the tiles to find the best layout, then satisfied with the pattern the tiles were fixed in place using a flexible adhesive and grouted in.
The next day we returned to restore the original Quarry tiled floor, firstly using Tile Doctor Remove and Go to break down any old sealer and paint. The product is sprayed on and allowed to dwell for a short time giving it time to penetrate. The product is then worked into the tile and grout using a rotary floor machine fitted with a scrubbing pad. The soil generated is rinsed off the floor with water and extracted using a wet vacuum.
Next, I decided to give the floor an acid wash using Tile Doctor Acid Gel to remove any old grout smears and other mineral deposits that were affecting the appearance of the Quarry tiles. Again, the product was scrubbed in and then removed using water and the wet vacuum. Once that was done the floor was left overnight so it could dry out ahead of the sealing process.
Sealing a Quarry Tiled Hallway Floor
The following day the floor was check for moisture and then sealed with four coats of Tile Doctor Seal and Go Extra. This has a special acrylic-based formula which being fully breathable copes well with locations such as hallways where damp conditions are more likely. Seal and Go Extra also adds a nice subtle sheen to the Quarry tiles which enhanced their appearance and made the difference between the original and new tiles less conspicuous.
The customer was very happy with the new floor and pleased that we had been able to match it so well to the existing.