Full Restoration of an Old Quarry Tiled Floor in Great Witley

It is lovely when we get called out to properties with an interesting history. This delightful property in the pretty Malvern Hills village of Great Witley dates to the 1800’s and was once used as children’s home. The property has since been renovated and turned into a residential property. During the renovation works the new owners were delighted to peel back the carpet on the large entrance hallway and dining room to reveal an original quarry tiled floor believed to be well over 100 years old.

The floor however was in quite a bad state after years of being covered with various carpets over the years and was ingrained with layers of dirt and varnish. The owners were unsure if the floor could be repaired and restored and after finding Tile Doctor on-line they arranged for me to pop over and survey the floor.

Period Quarry Tiled Floor Before Restoration Great Witley Period Quarry Tiled Floor Before Restoration Great Witley

On the day of the inspection I could see that this would take some work to bring the floor back and over 20 tiles would need replacing due to salt damage or broken tiles some of which had completely perished. There was also layers and layers of white paint over many tiles from previous decoration work to deal with. Even in such a state I was still very confident that with the combination of my own abilities, the right tools and Tile Doctor products that the floor could be restored. We discussed a price for the work which was accepted and scheduled a convenient date for me to pop round and restore the floor.

Cleaning and Repairing a Quarry Tiled Hallway Floor

My first job was to remove all the damaged tiles, being careful not to damage any good tiles. I then repaired the substrate and prepared the area for the replacement tiles which were all slightly larger so needed cutting with an electric wet saw.

Period Quarry Tiled Floor During Restoration Great Witley Period Quarry Tiled Floor During Restoration Great Witley

This work took up much of the first day and on the second day the new tiles were laid using a flexible fast setting adhesive. The area was then grouted and left overnight before starting the cleaning process.

The following day the entire floor was sprayed with a dilution of Tile Doctor Remove and Go which was then left to dwell and soak into the tiles before being scrubbed in with a rotary floor machine fitted with a black scrubbing pad. Difficult areas such as the paint splashes were covered with a sheet of plastic, so the solution wouldn’t dry out and left until the paint became easier to scrape away.

Period Quarry Tiled Floor During Restoration Great Witley Period Quarry Tiled Floor During Restoration Great Witley

The floor was then rinsed with water which was the soil extracted using a wet vacuum. More work was needed to release the layers or ingrained dirt, so this was followed by scrubbing the floor with Tile Doctor Pro-Clean and then more rinsing and extracting.

Last step of the cleaning process was to treat the floor to an acid rinse using Tile Doctor Acid Gel. This was also scrubbed in with a rotary cleaner before being rinsed off with water and the slurry removed using the wet vacuum. The acid rinse will counter any mineral salts in the floor and reduce the chance of efflorescence occurring as the floor dries out.

Once I was happy with the floor I left it to dry overnight, the floor was already looking significantly better.

Sealing a Quarry Tiled Hallway Floor

I returned on the fourth day to compete the restoration by applying a sealer, checking first that the floor had dried with a moisture meter. Once I was happy the Quarry tiled floor was sealed with five coats of Tile Doctor Seal and Go Extra which made the natural colours of the tile shine through without looking too glossy. This product is also fully breathable which is an important factor for these old floors where no damp proof membrane is present, and moisture needs to be able to pass through the tile unimpeded.

Period Quarry Tiled Floor After Restoration Great Witley Period Quarry Tiled Floor After Restoration Great Witley

The deep cleaning and sealing process ensured the new replacement tiles blended in well with the original tiles and the whole floor was transformed back to its former glory. The client was over the moon with the results and surprised at what we had been able to achieve!

 

Professional Restoration of an old Quarry Tiled Floor in Worcestershire

Restoring Quarry and Flagstone Tiles at a Worcester Farmhouse

This restoration of two different types of tiled floor took place in the kitchen of a farm property in Worcester which had been in same family for generations. The floor was made up of Quarry tiles, some of which were damaged and Flagstones both of which were in true need of a deep clean and seal.

Cleaning Quarry and Flagstone Tiles

Before I could start cleaning the Quarry floor, we needed to carefully remove and any broken tiles and install suitable replacements including a large damaged flagstone.

Quarry Tiles Refurbishment Worcestershire Farm Flagstones Replacement Worcestershire Farm

I wanted everything to match as closely as possible so I also opted to grind out the old grout and replace with fresh grout in a light grey.

The whole area was then deep cleaned with a black scrubbing pad and Tile Doctor Pro-Clean to remove ingrained dirt, the soiled cleaning solution removed with a wet vacuum and then the floor was treated to an acid wash with Tile Doctor Acid Gel. Acid Gel is a blend of phosphoric and hydrochloric acids in gel form which can remove grout smears and efflorescence from salts on the tiles.

Sealing Quarry and Flagstone Tiles

After leaving the floor to dry completely overnight, I returned to the property to seal both sets of tiles with three coats of Tile Doctor Seal and Go Extra. This sealer is very breathable allowing moisture vapour to rise up through the tile and ideal for situations where no damp proof membrane has been installed which is especially relevant in older properties such as this one.

Quarry Tiles Refurbishment Worcestershire Farm Flagstones Replacement Worcestershire Farm

The customer was very pleased with the results. The positive influence of a deep clean and seal on both the Quarry and Flagstone tiles is very clear in the photos. Another satisfied customer.
 
 

Professional Quarry and Flagstone Farmhouse Floor Renovation in Worcestershire

Old, Salt Damaged Quarry Tiled Ffloors Restored in Worcester

Here’s an interesting job I recently completed for a client in the historic city of Worcester. My client had two tiled floors in her house that were in dire need of restoration. They were located in the hallway and dining room of the house, and were a mix of Quarry tiles, with some believed to be over a century old. The entire area required a thorough clean and seal, while some of the tiles were showing evidence of salt damage in the grout lines, this is usually caused by damp evaporating up through the tile and grout and is more commonly known as efflorescence.

Quarry Tiled Hallway Worcester Before Cleaning Quarry Tiled Hallway Worcester Before Cleaning

Cleaning Quarry tiled floors

I completed the cleaning and sealing processes over the course of two days. My first task was to break down any old sealer and hard wax coatings left on the surfaces of the floors from previous maintenance. Working in two metre square sections I scrubbed Tile Doctor Remove & Go into the floor, Remove and Go is a coatings remover (aka stripper) that is safe to use on Tile, Stone and Grout and is great for tackling old sealers and waxes, the product can also used to remove glue and other adhesives. This was then rinsed off and the resulting slurry extracted using a wet vacuum; the process was then repeated as necessary until all the sealers etc. had been removed.

Following the removal of the old coatings I diluted Tile Doctor Pro-Clean with four parts water and I worked the solution into the floor using a black scrubbing pad to lift out any ingrained dirt from the tile. Pro-Clean is a high alkaline cleaner which is highly effective and again safe to use on Tile, Stone and Grout.

To complete the cleaning process I addressed my attention to the salt that was evidence in the grout between some of the tiles. I used Tile Doctor Grout Clean-Up for this, which removes salt and other mineral deposits, along with any stains, dirt and grout haze.

Sealing Quarry Tiled Floors

After completing the clean I gave the whole floor a thorough rinse which was then removed using a wet-vac machine, before leaving the whole area to dry overnight. I installed two air movers and a dehumidifier to speed up the process, and by the time I returned to the house the next day, the tiles were ready to be sealed.

To seal the floor I used four coats of the new Tile Doctor Seal & Go Extra, which is especially recommended for sealing external tiles or internal tiles with a damp problem. The product formula has increased breathability as well as providing a robust surface seal along with an aesthetically pleasing, low-sheen finish.

Quarry Tiled Hallway Worcester After Cleaning Quarry Tiled Hallway Worcester After Cleaning

 
 

Quarry Tiled Hallway and Dining room Stripped, Cleaned and Sealed in Worcestershire